One, the definition of solder robot
Solder robot, also known as automatic solder machine, is applied to solder welding station, different from the wave soldering, reflow soldering, mainly for the replacement of simple and reproducible manual welding equipment. At present, the market is mainly for the type of Longmen frame, and the vertical multi joint robot hand movement pattern is seen abroad.
Two, solder robot history
Soldering robot originated in Japan, after entering the country was first used in electronic and automotive electronic products. 05 years ago, the market only a few Japanese brands of solder robot optional. 06 years on the island of the island solder robot interview, after many domestic automation manufacturers have invested in this industry. At present, the formation of the island as a representative of the island of China and Japan, a number of domestic solder robot co robot coexistence of the market situation.
Three, solder robot and selective wave soldering
In view of the manual welding station, the optional automatic equipment currently available on the market includes selective soldering and solder robot. The selective wave soldering is a special type of wave soldering, which is mainly aimed at the production requirements of the through hole component and the selection of welding points. The characteristics of selective wave soldering determines that the precision of the equipment is very high, so the products can be used in the market, and the price is very high. Contrary to the way of working and selective wave soldering soldering robot, for through hole plug in products, after clamping fixture good products, pin up, from the top of the welding.
Four, solder robot operation
Solder robot for a standard machine, after many years of development of Japanese equipment, has been shaped as a four axis robot, equipped with automatic solder system, through the teaching box programming control of the shape structure.
Soldering robot can complete automatic solder action and need manual operation machine, equipped with fixture, through prior to the preparation of program parameters, artificially placed products to the fixture, and placed fixture to machine fixed, and start the machine, soldering robots operate in accordance with the set procedure and the welding work is completed. And then by the manual welding of good products, to re place the installation of good welding products, and then use the machine for welding. So repeatedly. So strictly speaking, the solder robot is a semi-automatic device, which is still a lot of gaps between the ROBOT.
Five, the advantages and disadvantages of solder robot
The operation mode of the solder robot determines that the maximum advantage of the solder joint is the same, the quality is good. At the same time for a lot of products, the efficiency of one person operating a device can achieve the efficiency of manual welding, with the advantages of improving efficiency. (for some complex, not good, the efficiency is not obvious)
Six, solder robot market status
Solder robot, as the name suggests is a kind of solder welding equipment, so in addition to the mechanical hand movement function, its main or to complete the solder work. So the core part of the solder robot is welding system. The system mainly consists of automatic soldering tin feeding mechanism and temperature control, heating element, iron head. Currently the domestic market mainstream visible Heyu, yulianto, Apollo, the blessing of the island brand soldering robot has been successfully applied in the industries of automobile electronic, digital, electronics, electro acoustic, LCD, PCB, and break through the USB wire industry automatic welding scheme.